Hardcore intelligent manufacturing goes global! 1000 tons of heavy-duty metal scrap shearing machines are being sent in bulk to Southeast Asia to help upgrade the local recycled metal industry
With the continuous promotion of global green and low-carbon economy and the accelerated development of industrial construction in Southeast Asia, the production of various types of metal solid waste such as scrap steel, scrapped cars, steel structure waste, and scrap steel bars has been increasing year by year. Efficient, stable, and high-power metal cutting equipment has become a must-have for the local renewable resources industry. Recently, the 1000 ton heavy-duty hydraulic metal scrap shearing machine independently developed and produced by our factory has been successfully loaded and shipped, and officially exported to the Southeast Asian market. With Chinese made hardcore equipment, it has solved industry problems such as low efficiency in local scrap metal recycling and processing, insufficient equipment power, and unstable operation under high temperature conditions.
The 1000 ton metal shearing machine exported this time is equipped with the industry's top of the line hardware configuration, and the overall performance is fully adapted to the harsh working conditions of high temperature, high humidity, and high-intensity continuous operation in Southeast Asia. The equipment comes standard with a 2-meter widened and lengthened blade, which has a wider cutting coverage. It can process large-sized metal waste such as whole bundles of steel bars, whole scrap steel plates, large steel structure scraps, and scrapped vehicle bodies at once without the need for manual cutting and splitting in advance, greatly reducing manual pre-treatment processes and lowering labor costs on site.
As the core of the equipment, the power system of the machine is equipped with four 55 kW high-power motors and four dedicated plunger pumps. The four power units work together to provide abundant hydraulic output power and stable pressure. The rated shear force of 1000 tons is strong and long-lasting, and it can easily cut difficult to cut materials such as thick steel plates and heavy industrial scrap steel, eliminating common equipment failures such as lagging, pressure relief, and insufficient power. The multi pump diversion design ensures even load distribution in the hydraulic system. Compared to single pump and dual pump models, the equipment operates more smoothly and has a significantly extended service life, perfectly adapting to the 24-hour uninterrupted continuous operation needs of recycling plants.
In response to the climate characteristics of Southeast Asia, which is characterized by high temperatures, stuffiness, and outdoor operations, the equipment is equipped with an integrated water-cooled cooling system, which can circulate and cool the hydraulic oil, motor, and plunger pump in real time, effectively avoiding problems such as rapid heating of hydraulic oil, equipment overheating and shutdown, aging and oil leakage of seals in high-temperature environments. No need to rely on air-cooled fans, with higher heat dissipation efficiency and lower noise. Even in outdoor areas with temperatures above 40 ℃ in summer, the whole machine can maintain a constant working temperature and operate stably all day long, greatly improving the environmental adaptability of the equipment in tropical regions.
In terms of actual production efficiency, the equipment has been tested to have a shear rate of 12-15 tons per hour, with stable and efficient production capacity. Compared to traditional small and medium-sized cutting equipment in Southeast Asia, the production capacity has been nearly doubled. The cutting edge is smooth and free of burrs, and the specifications of the cut metal blocks are uniform. This not only facilitates subsequent packaging, transportation, and smelting, but also effectively compresses the volume of waste materials, saves storage space in the yard, and comprehensively improves the efficiency of the entire process of waste metal recycling.
Throughout history, the Southeast Asian recycled metal industry has commonly faced pain points such as outdated equipment, low power, poor heat dissipation, and insufficient production capacity. Many small and medium-sized recycling sites can only rely on low-speed processing with small shearing machines, resulting in a long payback period. The 1000 ton Heavy-Duty Shearing Machine exported this time is targeted to solve the pain points of the local industry: high-power four pump power to ensure heavy-duty operations, water cooling system adapted to tropical climate, 2-meter large mouth to meet the demand for large material shearing, stable production capacity adapted to large-scale production. Whether it is a large-scale renewable resources industrial park, steel recycling and processing plant, or automobile dismantling base, it can achieve efficient, mechanized, and intelligent waste metal treatment.
Chinese made machinery and equipment, with high cost-effectiveness, excellent quality, and perfect after-sales service, continue to deeply cultivate the Southeast Asian engineering machinery and renewable resource equipment market. The successful export of the 1000 ton heavy-duty metal shearing machine not only demonstrates the leading R&D and manufacturing strength of domestic hydraulic shearing equipment, but also further opens up the Southeast Asian export channel for domestic renewable resource equipment.
In the future, our factory will continue to focus on the differences in working conditions in different regions, optimize equipment cooling, power, and wear-resistant structures in a targeted manner, and create more customized solid waste treatment equipment that is suitable for overseas markets. With hardcore Chinese intelligent manufacturing, we will help promote the green and circular development of global renewable resources, and assist the metal recycling industry in Southeast Asia to improve quality, efficiency, and green transformation.
Jiangyin Hangli Technology Co., Ltd.